How To Judge The Instrument Failure

The instrument is used to detect, measure, observe, calculate various physical quantities, material components, physical parameters, etc. Instruments, equipment, pressure gauges, length measuring instruments, microscopes, multipliers, etc. belong to the instrument. In a broad sense, the instrument can also have functions such as automatic control, alarm, signal transmission and data processing, such as pneumatic regulating instruments and electric regulating instruments used in automatic control of industrial production processes, and distributed instrument control systems.
1.Visual Inspection
Visual inspection must be very careful. Only gently sway when inspecting components and wiring, do not use excessive force to prevent breakage of components, wiring and printed circuit board copper foil. Do not leave the power switch when the power is turned on. If it is abnormal, it should be turned off in time. Pay special attention to personal safety and absolutely avoid touching both hands with live equipment. The large-capacity filter capacitor in the power circuit has a charging charge in the circuit to prevent electric shock.
2. Investigation Method
The use of investigation methods to repair faults, in-depth and careful, especially for the reflection of the use of on-site personnel to verify, do not rush to open the overhaul. Maintenance experience shows that many of the respondents’ responses are incorrect or incomplete, and many problems that require no maintenance can be found through verification.
3. Open Circuit Method
The open circuit method is especially convenient for unitized, combined, and plug-in instrumentation fault detection, and is also effective for some short-circuit faults with excessive current. However, it is not suitable to use a closed system loop or a direct coupled circuit structure in which the overall circuit is a large loop.
4. Short Circuit Method
The short-circuit method is also commonly used to check whether the components are normal. For example, the base and emitter of the crystal triode are short-circuited with tweezers, and the change of the collector voltage is observed to determine whether the tube has amplification. In the TTL digital integrated circuit, the short circuit method is used to judge whether the gate circuit and the trigger can work normally, and the thyristor control electrode and the cathode are short-circuited to judge whether the thyristor is invalid, etc., and some instruments (such as electronic potential difference) can also be used. Count) The input is short-circuited, and the meter indicates the change to determine if the meter is disturbed.
5. Replacement Method
A method of determining the fault at a certain location by replacing certain components or boards.
6. Divisional Law
The branch inspection checks and analyzes the various parts of the instrument and the instrument in order. Although it is more organized, the inspection time is long. In the